Turnkey PCB Assembly
Any firm that uses PCBs knows that quality is the most important factor. It is the PCB that runs whatever gear or object it has been fitted into, and so a well-made PCB is essential. Yet, many of the firms using PCBs want a streamlined solution, and so a turnkey PCB assembly process is highly appealing.
Turnkey PCB Assembly refers to a comprehensive service provided by electronics manufacturing companies for producing printed circuit boards (PCBs) from start to finish. The term “turnkey” implies that the entire process is handled by a single service provider, relieving the customer of the need to manage individual aspects of PCB production. This service is commonly utilized by businesses and individuals who may not have the resources or expertise to handle PCB assembly in-house.
Here’s an overview of what the Turnkey PCB Assembly service typically includes:
PCB Fabrication: The process begins with the fabrication of the bare PCB. The service provider takes the design files provided by the customer (e.g., Gerber files) and manufactures the actual circuit boards according to the specified requirements (e.g., size, layers, material).
Component Procurement: The PCB assembly service provider is responsible for sourcing all the electronic components required for populating the PCB. They maintain relationships with component suppliers and procure the parts at the best possible prices.
PCB Assembly: Once the PCBs and components are ready, the assembly process takes place. This involves soldering the components onto the PCB, either through surface mount technology (SMT) or through-hole technology, depending on the design and component types.
Quality Control: Throughout the assembly process, the PCBs undergo rigorous quality checks and inspections to ensure that they meet the specified standards and that there are no defects or soldering issues.
Testing: After assembly, the populated PCBs are typically subjected to functional testing to ensure that they work as intended and meet the desired performance criteria.
Packaging and Shipping: Finally, the assembled and tested PCBs are carefully packaged to prevent damage during transit and then shipped to the customer’s designated location.
What We Include in Turnkey PCB Assembly
PCB Artist Software – The cost of PCB design software is part of doing business, and it can be a huge expense. We Fubon Precision support free use of our proprietary design software (an industry best) in an unrestricted format and entirely for free. It downloads to the desktop (Windows only at this time) and offers up to 28 layers in a single design.
FreeDFM – For those already using a CAM program, turnkey PCB assembly is still supported by this design testing option. Files are imported as Gerber files (industry standard) and then loaded to the online software. This will review the entire file, correct any problems, and generate a report indicating changes or potential problems.
No minimum orders – Whether a client needs a prototype or a large run, there’s no worry about minimums, ever.
CAM Engineer Evaluations – All products are evaluated by one of our in-house engineers long before production begins, to spare clients any costly mistakes.
Customers get authentic tech support – We go beyond basic customer support and offer turnkey PCB assembly clients the opportunity to troubleshoot with the help of a CAM engineer available 24 hours a day.
Premier shipping – Any turnkey PCB assembly orders come with the BEST ON-TIME SHIPPING in the industry , and we are now shipping 50% of orders early! In fact, we ship Standard Spec orders on time or they’re FREE!
Conclusion:
It’s important for customers to choose a reliable and experienced PCB assembly service provider to ensure the highest quality standards and timely delivery of the finished boards. Communication between the customer and the assembly partner is also essential to clarify requirements and address any potential issues that may arise during the production process.