Prototype PCB Assembly

The phase of the device which will be mass-produced later is the experimentation piloted PCB prototype stage. This is mostly an experiment after the first discussions and the design. This provides a pre-production analysis of the produced boards, which lowers the potential amount of PCB design flaws. PCB prototypes assist the manufacturer in identifying the advantages and disadvantages of the proposed circuit boards. Prototypes can serve as a roadmap for further versions of a similar product. We carry out PCB prototype assembly in batches of one to one thousand printed circuit boards each. For design, we may offer prototype PCB assemblies.

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Description

1 Components Sourcing 

We have a complete and stable supply network with the most reliable suppliers in the industry, who provide high-quality components for each of our projects. In addition, we have a professional procurement team with a good understanding of the market, ensuring that the required components are always available at competitive prices.

2 Engineering 

Before we embark on manufacturing PCB assembly prototypes, we perform a DFM analysis to make sure that there are no manufacturing issues. And our engineers will work with you closely and provide the optimum solution so as to reduce costs and increase productivity.

3 Prototype PCB Assembly

We provide prototype assembly services for an assortment of PCBs including high-frequency, HDI, Rigid, Rigid-flex, Flex, and Multi-layer PCBs. Our prototype PCB assembly services are widely used in various fields such as automotive, industrial, medical, and electronic.

4 Testing

Before delivering PCB assembly prototypes, we will perform various testing and inspections to ensure the quality, including:
Flying probe testing
In-circuit testing
X-Ray inspection
AOI
Visual inspection

Benefits of a prototype PCB assembly
  • Helps in analyzing the design and functionality of the circuit board.
  • Save on cost.
  • Productive time
  • Quick and accurate output.

By letting us take over PCB assemblies, you can rely on us to save production costs while maintaining the highest level of quality.

The degree of errors in a PCB design is typically reduced by using prototype printed circuit boards (PCBs). OEMs can examine the advantages and disadvantages of the proposed circuits with the aid of these prototypes. Businesses can save money on resolving problems and minimize product recalls by using prototypes. Printed circuit board layouts have grown more intricate throughout time as component densities have increased. The development of chip technology has resulted in major changes to the dimensions and shapes of printed circuit board assemblies.

With a focus on medium and small volumes, prototype construction has rapid lead times and no minimum quantity constraints. Prototype printed circuit board (PCB) construction goes by many different names. The following other names are SURFACE-MOUNT TECHNOLOGY (SMT) PCB prototypes, PCBA board, PCB assembly, etc. A quick prototype PCBA is referred to as a “PCB assembly” and is used to evaluate the functionality of new electronic designs. These support quality control by ensuring that now the testing product is free of flaws, spotting errors, and optimizing the design. One electrical project will typically require two to three SMT assembly iterations before going into mass production to ensure everything is flawless.